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Why Astec Digital?

Announcing ASTEC Digital, a single-vendor technology solution for the Rock to Road value chain.

The ASTEC Digital mission is to create best-in-class solutions for our customers through the ASTEC Digital Data Suite of solutions. With the ASTEC Digital Data Suite, ASTEC is positioned to build out a digital platform across our integrated Rock to Road product portfolio. Our experience across the spectrum of Rock to Road business sectors provided the knowledge and resources to invest in industry-leading innovations that drive value for customers.

The ASTEC Digital Data Suite is an all-new technology platform:

  • Simplified and standardized solutions
  • Solutions that span the Rock to Road value chain
  • Optimized, data-based Intelligent solutions
  • Enhanced training, support, and customer experience
Rock to Road

Rock to Road Solutions

Rock to Road

Rock to Road Solutions

Industrial Automation

Scalable and customizable to suit your specific needs, our new breed of control systems combines the time-tested expertise of ASTEC software with the cutting-edge integration of the Minds platform. Reliable, configurable, and highly accurate, our unified, user-centric platform now includes highly intuitive graphic interfaces, remote access via modern mobile applications, dual workstation access, and more. The production-level data forms the foundation that flows up the pipeline to large-scope job/business management IT tools.

  • Modular controls platform
  • Vendor-agnostic solution offerings
  • Standard controls arch across the plants and fleet
  • Asphalt Drum Plant Controls dependable, accurate, reliable, and customizable for comprehensive total plant control
  • Asphalt Batch Plant Controls powerful and easy-to-use visual software combined with dedicated hardware
  • Asphalt Blending Controls are ideal for a simple bitumen and aggregates blending-only application
  • Tank Terminal Controls monitor and control temperatures of liquids in storage tanks and levels of liquids in the tanks
  • Emulsion and Modified Bitumen Controls handle all phases of emulsion production and storage
  • Burner Controls multi-actuator, multi-fuel, precision burner control
  • Loadout Controls manage the loadout of material into trucks ready for delivery or load-in of material to transfer

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Plant Telematics

Get the big picture of your production operations with ASTEC Plant Telematics. Multi-site plant management, enterprise-level ticketing, quality control, material usage and inventory, and performance metrics dashboards allow you to get critical information about your operations and where and when you need it. We are constantly innovating to offer the best solutions for plant managers, operators, and business managers.

  • E-ticketing
  • Invoicing
  • Fleet Tracking
  • Performance metrics dashboards provide operation visibility
  • Optimization and data based Intelligent solutions
  • LiveTank Monitor remote monitoring of liquid tank farms & heating
  • LiveJob Monitor real-time data from your ticketing software
  • Plant Operations Manager multi-plant dashboard
  • Mix Quality Manager live dashboard with production run data
  • LiveLoader Monitor in-cab production dashboard for loaders
  • Ticket Manager ticketing and management software
  • Ticket Manager Enterprise
  • Maintenance Manager

Mobile Telematics

Our telematics systems allow service technicians and owners to protect their investments and keep operating costs low by monitoring a selected machine in real-time through a wireless signal, addressing any issues that may arise while the machine works. It also allows ASTEC customer service to view the machine remotely in real-time and be there for the customer anytime, anywhere. The engine, hydraulic and electrical systems, grade control, and GPS location are all monitored in detail.

  • Mixed-fleet standard telematics offers a common user interface
  • Access critical data and key performance indicators
  • Decrease expenses and keep mobile equipment in safe operating condition by staying on top of diagnostics
  • Guardian
  • Orion
  • Peterson+

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Robotics & XR

Our automation solutions enable safer and optimized operations through remote or robotic processes. ASTEC entered the robotics sector in 2016 with the SiloBot, a proprietary device that inspects the structural integrity of asphalt storage silos. As ASTEC has gained knowledge and experience in the use of robotics, new applications are being identified and developed to bring even more value and resolution to inspection services.

XR, or eXtended Reality, is an emerging technology that enables users to view and understand equipment spatially in virtual space, overlayed to the surrounding physical world. With endless applications, the cutting-edge headsets enable equipment demonstrations without the need to be physically near the machine, as well as configuration and review of plant layouts. Tying this technology to the true data streams coming from our other products will enable next-level visualization of complex systems, enabling faster training, enablement, and service to our customers.

  • Robotic Inspection can access hard-to-reach areas
  • Inspections are quick and can be performed at night to prevent conflicts with production schedules
  • Inspections do not require personnel to enter a confined space, making it the safest available method
  • Extended Reality enables remote visualization and understanding of physical equipment
  • Plan and verify plant configurations before manufacturing begins
  • Call ASTEC Service directly through your headset, drastically increasing troubleshooting visibility
  • SiloBot Inspection Service remote robotic inspection device for storage silos
  • PlenumBot Inspection Service remote robotic inspection device for baghouse

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Connectivity Suite

Coming soon! Combining the ASTEC family of digital solutions into a single sign-on platform will enable smart fleets of equipment to provide Business Intelligence data to a common hub for the first time in the industry. Everyone from Operations Management to Maintenance personnel will be able to access relevant information based on their role and permissions. See the whole picture of your machinery, production, ticketing, and so much more with the INSITE360 platform, exclusively from ASTEC.

  • Single sign-on source of truth for all ASTEC family products
  • Roles and Permissions based access enabling full visibility into fleet monitoring
  • Business Intelligence offerings enable more informed decision-making across your organization
  • Mobile Telematics
  • Plant Telematics
  • Ticketing
  • Business Intelligence
Case Studies

Guardian telematics system saves Texas paving company from a costly repair

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Guardian telematics system saves Texas paving company from a costly repair

ASTEC Digital’s asphalt software suite improves quality control results for New Hampshire drum plant

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ASTEC Digital’s asphalt software suite improves quality control results for New Hampshire drum plant

Maryland asphalt producer uses ASTEC Digital’s PM3 controls to lower the carbon footprint of its asphalt mixes

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Maryland asphalt producer uses ASTEC Digital’s PM3 controls to lower the carbon footprint of its asphalt mixes

ASTEC Digital’s PM3 asphalt plant controls help Georgia highway contractor consistently produce quality asphalt

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ASTEC Digital’s PM3 asphalt plant controls help Georgia highway contractor consistently produce quality asphalt
The ASTEC Digital data suite, Connectivity Suite, brings together all of the digital offerings into a single standardized platform from ASTEC. Our intention and objective are to be a digital solution provider of choice. As our offerings evolve, we are committed to our Rock to the Road customers. We vow to remain a customer-focused entity, developing durable solutions to help our customers on their journey.

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Expert Insight

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ASTEC Digital to highlight cutting-edge digital solutions, augmented reality for the asphalt industry at World of Asphalt 2024
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